Custom tablet compression line at Private Label Express manufacturing facility

GMP Certified · FDA-Registered · USA-Based

Custom Tablet Manufacturing

High-precision tablet compression for high-potency, high-volume formulas.

GMP CertifiedFDA-Registered FacilityThird-Party TestedUS-Based Manufacturing

150,000

Minimum tablet run

per custom SKU

10–14 wks

Typical lead time

deposit to delivery

USP <905>

Content uniformity standard

in-process testing every run

Definition

What Is Custom Tablets Manufacturing?

Custom tablet manufacturing is the process of compressing powdered active ingredients and pharmaceutical-grade excipients into a solid dosage form using rotary tablet presses under controlled pressure, temperature, and humidity. Tablets can be uncoated, film-coated, enteric-coated, or formulated for extended, delayed, or modified release. All production is governed by 21 CFR Part 111 (cGMP) with in-process controls for hardness, friability, disintegration, and content uniformity.

Why brands choose tablets

Tablets offer the highest active ingredient payload per unit of any solid-dose supplement format, the longest shelf life, and the lowest cost-per-serving at high production volumes. They are the format of choice for multi-ingredient clinical-grade formulas, high-dose minerals (calcium, magnesium), and any formulation where the fill weight exceeds capsule capacity. For brands with proven formulas and volume commitments, tablets deliver the best economics at scale.

Brand fit

Is tablets the right form for your brand?

$–$$

Cost to make

Customer compliance

Why brands choose tablets

  • Highest payload capacity — can fit more active ingredient per unit than any other solid form
  • Most economical at very high volumes (500,000+ units) due to fast compression speeds
  • Longest shelf life of any solid-dose form — low moisture exposure slows degradation
  • Custom embossing available — press your brand name or logo into every tablet

Things to know before you commit

  • Hardest form to swallow — customers who struggle will skip doses and stop reordering
  • One-time tooling fee of $2,000–$8,000 for custom shapes or embossing
  • Lowest consumer compliance — highest skip rate of any supplement form
  • Pharmaceutical appearance may feel cold or clinical to some audiences

Best fit

High-dose mineral formulas, practitioner-channel brands, customers 50+, and brands with very high production volumes where per-unit cost is the priority.

May not be the right fit

Brands where customer experience and repeat purchase rate are the primary growth levers.

Not sure which form is right for your brand?

Compare all four forms side by side →

What We Produce

Tablets Types We Manufacture

Every format is produced in our FDA-registered, cGMP-certified facility with full third-party testing and batch documentation.

Standard Compressed

Most Economical

Direct compression or wet granulation. Uncoated. Most economical. Highest active ingredient density per unit.

Film-Coated

Most Popular

Thin aqueous polymer coating for taste masking, improved swallowability, and brand differentiation with custom colors.

Enteric-Coated

Specialty

pH-dependent Eudragit® coating that resists gastric acid and dissolves in the intestine. Required for acid-sensitive ingredients.

Sublingual / Chewable

Specialty

Rapid dissolution under the tongue or in the mouth. High bioavailability pathway for B12, melatonin, and fast-acting formulas.

Capabilities

Tablets Manufacturing Specifications

Our facility is built for high-volume commercial production. Every specification below is verified in-process and confirmed by third-party laboratory testing before any lot is released.

Get a Custom Quote →
MOQ150,000 tablets per SKU
Available shapesRound, oval, caplet, scored — custom tooling available
Coating typesUncoated, film coat, enteric coat, sugar coat
Compression typesDirect compression, wet granulation, dry granulation
Typical lead time10–14 weeks from deposit
In-process controlsHardness, friability, disintegration, content uniformity
RegulatorycGMP 21 CFR Part 111, FDA-registered facility

How It Works

The Tablets Manufacturing Process

From formula intake to certified finished product. Every step is documented, tested, and traceable — because your brand's reputation depends on it.

01

Formula Intake & R&D

Submit your target function, active ingredients, and volume goals. Our R&D team reviews your formula for ingredient synergy, regulatory compliance, and cost-per-bottle efficiency before committing to a pilot run.

02

Raw Material Sourcing & QC

We source every raw material from audited suppliers and verify identity and purity against the certificate of analysis using FTIR spectroscopy before any ingredient enters production.

03

Pilot Run & Approval

A pilot batch is produced at reduced scale to verify blend uniformity, fill weight accuracy, and finished-product appearance. You review and approve a physical sample before full-scale production begins.

04

Full-Scale Production

Your formula runs on our dedicated production line with continuous in-process quality controls: hardness/fill weight checks, content uniformity sampling, and environmental monitoring at defined intervals.

05

Third-Party Testing & Release

Every production lot is sent to an ISO/IEC 17025-accredited third-party laboratory for identity, potency, microbial, and heavy metal testing. We release only when all specifications are confirmed. Your Certificate of Analysis and batch records ship with every order.

What We Formulate

Top Tablets Formulation Categories

The supplement categories below represent the highest-demand and most profitable tablets-format products in the U.S. market. Our R&D team specializes in all of them.

💊

Vitamins & Minerals

Calcium, Iron, Multivitamin complexes, B-Complex

🦴

Joint & Mobility

Glucosamine, Chondroitin, MSM, Collagen Type II

🍇

Antioxidants

Vitamin C, Alpha Lipoic Acid, CoQ10, Resveratrol

❤️

Cardiovascular

Nattokinase, Berberine, Plant Sterols, Omega blends

🌿

Digestive Health

Digestive enzymes, Betaine HCl, Fiber blends

⚗️

Hormonal Support

DHEA, Pregnenolone, Maca, Thyroid support blends

Quality Assurance

Uncompromising QA on Every Tablets Lot

Every production lot undergoes multi-stage testing by ISO/IEC 17025-accredited third-party laboratories. We provide full Certificates of Analysis and batch records with every order — because your customers and the FDA deserve nothing less.

  • Identity & Potency (FTIR + HPLC) — confirms every active matches its COA
  • Microbial Screening — Total Plate Count, Yeast, Mold, E. coli, Salmonella, Staphylococcus
  • Heavy Metals (ICP-MS) — Lead, Arsenic, Cadmium, Mercury per USP <2232>
  • Allergen Segregation — dedicated production areas for major allergens
  • In-Process Controls — per-batch weight, hardness, fill accuracy checks
CapabilityGeneric Mfg.Private Label Express
cGMP 21 CFR Part 111
FDA-Registered Facility
Third-Party Potency Testing
Heavy Metal Screening (ICP-MS)
Full Batch Records & COA
R&D Formulation Support
In-House Fulfillment Option
R

Robert De Lima

· Founder & CEO, Private Label Express
cGMP ManufacturingSupplement FormulationPharmaceutical BackgroundFounded PLE 2010

With a background in pharmaceutical manufacturing, Robert founded Private Label Express in 2010 to correct the transparency and reliability issues endemic to the dietary supplement contract manufacturing industry. He oversees formulation standards and quality systems across all production lines.

Fact-checked by Private Label Express Quality Review Board · Updated June 2026

Common Questions

Tablets Manufacturing — FAQ

Questions about our tablets manufacturing process, capabilities, and specifications.

What is the minimum order quantity for custom tablet manufacturing?+
Our minimum order quantity for custom tablet manufacturing is 150,000 tablets per SKU. This ensures efficient raw material procurement and production line setup for your proprietary blend. At 60 tablets per bottle, 150,000 tablets yields 2,500 bottles; at 90 tablets per bottle, it yields approximately 1,667 bottles.
What types of tablets do you produce?+
We manufacture four tablet types: standard compressed tablets (uncoated, direct compression or wet granulation), film-coated tablets (aqueous polymer coat for taste masking and appearance), enteric-coated tablets (pH-dependent coat for intestinal release), and sublingual or chewable tablets (rapid dissolution for fast-acting formulas). The appropriate type is selected based on your active ingredients, bioavailability requirements, and target consumer.
What are the advantages of tablets over capsules?+
Tablets offer three primary advantages over capsules: (1) Payload capacity — tablets can hold significantly more active ingredient per unit, which is critical for high-dose minerals like calcium (1,000+ mg) or magnesium that exceed capsule fill limits. (2) Shelf life — compressed tablets typically outlast capsule-enclosed powders due to lower moisture exposure. (3) Cost efficiency — tablet compression is faster and more economical at very high volumes.
Can you manufacture extended-release or modified-release tablets?+
Yes. We produce modified-release tablets using matrix and membrane-coating technologies that control the rate of active ingredient dissolution over a defined period — typically 8 or 12 hours. Extended-release formulations are common for melatonin, B vitamins, and mineral complexes where sustained release improves bioavailability or consumer convenience.
How do you test tablet quality and consistency?+
Every tablet batch undergoes in-process quality controls including hardness testing (kP/N), friability testing (USP <1216>), disintegration time (USP <701>), and content uniformity (USP <905>). Pre-release third-party testing covers identity (FTIR), potency (HPLC), microbial counts, yeast and mold, and heavy metals (ICP-MS). Certificates of Analysis and batch records are provided with every order.
Do you offer custom tablet embossing or shapes?+
Yes. We can emboss your brand name, logo initials, or a score line onto tablet punches. Custom tablet shapes (beyond standard round and oval) require custom tooling, which is available with appropriate volume commitments. All tooling specifications are finalized during the R&D phase before production begins.

Ready to Scale?

Start Your Custom Tablets Run

If you're an established brand-owner ready to scale your tablets line, our team will review your formula and volume goals and respond within one business day.

Minimum 150,000 units per run · Serious inquiries only · Founded 2010